KARVIINTERCONNECTS

Precision Design | Structural Integrity | Perfect Fit

At KARVI INTERCONNETCS, we go beyond circuitry. Our Mechanical Engineering Services ensure your designs are mechanically sound, thermally efficient, and manufacturable — with seamless integration into enclosures, housings, and real-world environments.

What We Offer

Enclosure & Mechanical Fit Verification

• 3D PCB integration with mechanical housings
• Mounting hole placement, connector alignment
• Clearance and collision checks
• Support for STEP/IDF/CAD file formats

Thermal Management Engineering

• Heat sink & thermal pad placement
• High-power component cooling analysis
• Via stitching & copper pour design
• Passive & active cooling solutions

PCB Stack-Up & Material Optimization

• Stack-up selection for strength & thickness control
• Support for rigid, flex, and rigid-flex boards
• Guidance on material types: FR4, Polyimide, Rogers, etc.

3D Modeling & Mechanical Design Reviews

• Full mechanical model creation (SolidWorks, Creo, Fusion 360)
• Visual inspection of component fit
• Electro-mechanical design alignment workshops

Manufacturing & Assembly Compliance

• Panelization for optimal production yield
• Assembly-friendly design zones (keep-outs, fiducials)
• Compliance with IPC, RoHS, UL standards
• DFM/DFA support documentation

Industries We Serve

• Automotive ECUs & Displays
• Aerospace & Avionics Systems
• Medical Devices
• Consumer Electronics
• Industrial & IoT Systems

Let’s Engineer Your Product with Precision

From mechanical fit and heat control to manufacturability and compliance — we ensure your PCB design is ready for the real world.